Upgrades and repairs to the Kemper C2200 mounted forage harvester for research plots

    PI: Gregg Sanford

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    Gregg Sanford is an assistant professor and Hub-funded faculty in the UW–Madison Department of Soil and Environmental Science. He traveled around the world growing up but spent each summer on his small family dairy farm in Viola, Wis. Sanford’s summer experiences growing up stuck with him, and after graduating from New College of Florida in 2002 with a B.A. in Biology (Field Botany) he turned his sights toward farming. His professional development has included private sector agricultural research in Florida, working on one of Wisconsin’s largest and most diversified organic vegetable farms, designing and implementing over 20 on-farm research trials, and more than a decade of experience with long-term, large-scale cropping systems experiments at the University of Wisconsin’s Research Stations.

    This project supports repairs and upgrades to a specialized piece of equipment, a Kemper C2200 forage harvester, which is used for research on small crop plots. The harvester helps collect and measure plant material, like corn silage, from different research areas where various treatments are being tested (such as manure application or soil amendments). These upgrades will improve the machine’s performance and accuracy, allowing researchers and students to better understand how different farming practices affect soil health and crop growth.

    Förster-Technik CalfRail System

    PI: Lautaro Rostoll Cangiano

    Rostoll Cangiano is an assistant professor of animal and dairy sciences at UW–Madison. His research focuses on dairy cattle immunology and host pathogen interactions for improving animal health and welfare. Rostoll Cangiano’s position is funded by the Dairy Innovation Hub.

    The Förster-Technik CalfRail System is an automated feeding system that helps farmers care for their calves more efficiently. It works by moving a milk feeder along a rail between pens, delivering warm, freshly mixed milk to each calf in small amounts throughout the day. This helps mimic how calves would naturally nurse, supporting healthier growth and better digestion. One CalfRail can feed up to 60 calves, and two units working together can feed as many as 120 calves. This technology makes it easier to ensure each calf gets the right amount of milk at the right time, without extra labor.

    Enhancing manure management and agricultural research capacity through manure tanker equipment acquisition

    PI: Joseph Sanford

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    Sanford is an assistant professor in the School of Agriculture at UW–Platteville. His research interest is in agriculture wastewater management including management of farmstead and edge of field runoff, nutrient management, precision manure application, water recovery and recycling, pathogen inactivation and transport, and emerging agricultural contaminates such as PFAS. His position is funded by the Dairy Innovation Hub.

    Manure plays an important role in crop production by returning nutrients to the soil—but managing it in a way that protects water, air, and soil health is a growing challenge for livestock farms. At UW-Platteville’s Pioneer Farm, a new project aims to support smarter manure use with the help of new equipment and hands-on research.

    With the new tanker, faculty and students will test emerging technologies like nutrient sensors, manure treatments, and additives that could help farmers make the most of their manure—while also protecting the environment. This equipment will also serve as a mobile research and outreach tool, helping connect what happens in the field to what farmers and industry professionals need to know.

    Ultimately, this will boost UW-Platteville’s research capacity, provide real-world training for students, and offer Wisconsin farmers practical, science-based information to guide their decisions.

    Enhancing manure management and agricultural research capacity through investment in manure mesocosms

    PI: Joseph Sanford

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    Sanford is an assistant professor in the School of Agriculture at UW–Platteville. His research interest is in agriculture wastewater management including management of farmstead and edge of field runoff, nutrient management, precision manure application, water recovery and recycling, pathogen inactivation and transport, and emerging agricultural contaminates such as PFAS. His position is funded by the Dairy Innovation Hub.

    Manure is a valuable resource for crops and soil health, but if not managed carefully, it can contribute to greenhouse gas emissions, water pollution, and public health concerns. At UW-Platteville, a new project will take a closer look at what happens to manure during storage—and how we can manage it better to benefit both farms and the environment.

    With support from the Dairy Innovation Hub, UW-Platteville plans to install large, 2,000-gallon test tanks, called mesocosms, that mimic real manure storage conditions on farms. These tanks will let researchers study how different treatments affect emissions and nutrient levels during storage.

    The team will explore tools like acidification, biochar, and manure additives that may help reduce harmful gases like methane and ammonia, while keeping more nutrients in the manure for crops. These practices have shown promise, but more research is needed to understand how they work in real-world conditions and what long-term effects they might have on soils.

    This new setup will give faculty and students the ability to run controlled, in-depth experiments that reflect the realities of Wisconsin agriculture. The results will help shape future research trials, inform farmer decisions, and support the development of more sustainable manure management practices.

    Integrated data framework for Pioneer Farm: Enhancing analytics and security

    PI: Xiaoguang Ma

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    Ma teaches undergraduate engineering courses in computer engineering emphasis at UW-Platteville and continues his research in industrial communication networks.

    Modern dairy farms use many digital tools and technologies to manage everything from feeding to milking. At UW-Platteville’s Pioneer Farm, these tools generate a lot of valuable data, but that information is spread across different systems that don’t easily connect. Right now, over 60 different data points are stored across ten platforms, making it difficult to get a complete picture of what’s happening on the farm.

    This project will build a system to bring all of that information together in one place. By organizing and cleaning the data into a single, easy-to-use database, the Pioneer Farm team will make it easier to use that information for day-to-day decision-making, long-term research, and innovative technology applications. This work lays the foundation for more advanced projects down the road, including using blockchain to securely track and verify farm data. This project takes the first step in unlocking the full potential of the farm’s digital tools, making the data more useful for students, researchers, and the dairy community.

    Yanwei Wu

    Demonstration feed mill

    PI: Pete Lammers

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    Lammers is an associate professor of animal and dairy science at UW–Platteville. His research interests include novel feedstuffs for livestock, production of livestock for niche markets, and integrated crop and livestock production systems.

    A new project at UW-Platteville’s Pioneer Farm will bring a small-scale feed mill to life inside the maternity cow barn, giving students hands-on experience while supporting research that promotes animal health and welfare. The feed mill will be built in an unused 30-by-30-foot space near the maternity pens. Construction will begin in Fall 2025, with help from UW-Platteville’s Building Construction Management class, who will install a simple wall to separate the feed mill from the cow area. Once the space is ready, four key pieces of feed processing equipment will be installed.

    This equipment includes a mixer for making small feed batches, a roller mill to grind grains like corn, a pelleter to form custom-sized pellets, and a precision mixer for very small ingredient batches. Each machine is similar to what’s used in commercial feed mills, but scaled down for safe and flexible student use. Once up and running, the feed mill will support student learning, research, and real-world feed trials, helping future dairy professionals understand how feed quality and formulation impact animal care and performance.

    Enhancing plasma technology for food safety and sustainability via high-frequency power supply, advanced plasma reactor, and large-scale plasma-activated water system

    PI: Zifan Wan

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    Wan is an assistant professor of animal and dairy science at UW–Platteville. Her primary research interest is in the application of non-thermal technologies for enhanced food safety and quality to achieve sustainable manufacturing goals. In addition, her research focuses on the utilization of food by-products and wastes for production of value-added ingredients. Wan’s position is funded by the Dairy Innovation Hub.

    Cold plasma has shown promise in safely reducing bacteria, cleaning surfaces, treating water, and even boosting plant health. To build on this potential, the research team is investing in new tools to better control and scale up cold plasma treatments for real-world use. The project includes the installation of specialized equipment that can generate plasma consistently and treat larger samples with greater precision. A new system will also boost production of plasma-activated water (PAW), increasing output fivefold. This special type of water has the potential to safely disinfect produce, protect crops from disease, and treat contaminated water – all without using harsh chemicals.

    Together with monitoring tools that ensure the safety and consistency of the treatments, this new setup will position UW-Platteville students and researchers to test and develop cold plasma solutions that support a safer food system and a healthier environment.

    Expanded instrumentation for monitoring permanent pasture water quality and soil health

    PI: Dennis Busch

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    Busch is the Research Manager at Pioneer Farm at UW–Platteville. He is responsible for managing research projects that relate to the dairy pasture forage, surface water runoff and the Fever River, and supervises student researchers.

    To better understand how different farming practices affect soil and water quality, UW-Platteville’s Pioneer Farm is installing new monitoring equipment in two pasture areas. The equipment will collect detailed data on how water moves across and through the soil, tracking things like erosion, nitrogen and phosphorus runoff, and overall soil quality. This will allow researchers to directly compare different farming systems, such as traditional cropping versus managed grazing, and see which practices help protect the land and water. The new equipment at Pioneer Farm will not only support local research, but also contribute to national and global sustainability efforts through collaborations with the USDA, Tribal Colleges, and the Global Farm Platform.

    Obtaining a fraction collector for water sampling from soil leachate and flow-through reactors.

    PI: Bahareh Hassanpour

    Hassanpour is an assistant professor in plant and earth science at UW–River Falls. Her research interests include remediation of non-point source pollution, water quality, nutrient cycling, and the fate and transport of contaminants. Her position is funded by the Dairy Innovation Hub.

    Groundwater is the primary source of drinking water in Wisconsin, making it essential to understand how contaminants, such as agrichemicals, phosphates, and nitrates, travel through soil and impact water quality. A fraction collector is a specialized tool that will improve research efforts by automatically collecting water samples at precise intervals, reducing human error and ensuring consistent data. This equipment will be used in laboratory experiments to study how pollutants move through soil and how they can be removed using flow-through reactors, which help filter out harmful substances before they reach groundwater. Additionally, the fraction collector will support student learning by enabling hands-on research in water quality modeling and hydrology. By investing in this tool, the university enhances its ability to study and develop solutions that protect Wisconsin’s water resources and align with the Dairy Innovation Hub’s commitment to land and water stewardship.

    Vertical tillage tool for Mann Valley Farm, research and teaching

    PI: Duane Thompson

    A lifelong farmer and agricultural professional, Thompson has owned and operated Brookview Farms in Glenwood City, Wisconsin, since 1986. With over 37 years of experience in dairy and crop production, he brings extensive knowledge in animal husbandry, agronomy, equipment maintenance, and farm management. He currently serves as the farm manager at the UW–River Falls Mann Valley Farm, supporting both educational and research initiatives. Duane holds BQA and FARM certifications, as well as a Private Pesticide Applicator license. He is a graduate of Glenwood City High School and completed the Farm Business & Production Management Program at WITC–New Richmond.

    Mann Valley Farm (MVF) currently relies on conventional tillage to prepare fields for planting, but this method can lead to soil erosion, higher fuel and labor costs, and long-term damage to soil health. While no-till farming offers benefits like improved water retention and reduced erosion, it also comes with challenges such as herbicide dependence and difficulty managing crop residues. To address these issues, the project seeks funding for a vertical tillage tool— an innovative piece of equipment that improves soil conditions without excessive disturbance. Vertical tillage helps reduce soil compaction, enhances water infiltration, speeds up residue decomposition, and creates better seedbed conditions, all of which contribute to higher yields with lower costs. MVF plans to use the tool twice a year—before planting in the spring to maintain soil moisture and after harvesting in the fall to break down crop residues and enrich soil organic matter. By integrating this tool into farm operations, MVF can improve efficiency, promote sustainability, and support conservation-friendly farming practices.